How to Fix Your iPod Jack
How to Fix Your iPod Jack
The iPod Audio jack, which is obviously the most important part of the iPod, can be easily damaged by tugging on the headphones in a certain direction. This problem is common with surround sound earphones. This method will quickly and easily fix the problem, with only a couple of drawbacks.

NOTE: This method is pretty risky and voids your warranty (of course), if you're planning to void your warranty, then proceed

EXTRA NOTE: Though this methods works for many 4th or 5th generation regular iPods, it has not been tested yet for the iPod Nano or the iPod Shuffle.
Steps

Make sure that the problem originates with the iPod. Try alternate headphones to determine that the problem is not attributable to the headphones themselves. Check to ensure that no lint or foreign material has collected in the audio jack, (which is quite common). If this is the case, remove it with the plastic part of a cotton bud.

Take a small screwdriver (or something similar, like a rough credit card or staples) and slowly crack open the case. If you open it too fast, you may open up the front as well, and you'll have slight difficulty putting it back together) Important note: Open it extremely slowly and do not touch the copper wire, as ripping out the copper wire will eliminate your hold function as well as eliminating all sound from your iPod.

Remove the glue strings if necessary. When you first open the iPod, you'll notice little clear strings. This is glue. It is safe to move these out of the way.

Use something small (your screwdriver, pencil, etc.) with the iPod case open, and push the little silver box at the top right (the headphone jack). First, push it in, then slowly push it to the left and to the right until you hear sound.

Apply force slowly once you've found the direction to go. Keep applying force until the jack works without excess pressure.

Close the case and enjoy.

Finished.

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